Manufacturing back-office automation studio

Your production line is already automated.
Now automate the back-office.

Purchase orders, delivery schedules, production plans, invoices. We reduce the work staff redo every day, based on results proven with major Korean enterprises and partner companies.

See automation cases

30+ deployments · 10,000h saved per year · Manufacturing back-office automation experience

Cluttered office desk with stacks of paper
CURRENT · BEFORE

Where people still assemble data

Customer POs, internal spreadsheets, and ERP exports follow different formats. Staff re-enter and re-check the same data every day.

  • The same data re-entered up to 4 times
  • Departments work from different versions
  • Delivery and invoice tracking lives in someone's head
12/day

Average manual re-checks per person

Tidy modern office
WITH iGEM · AFTER

Only exceptions reach your team

Repetitive input, reconciliation, and document generation run automatically. Staff only review the exceptions: price gaps, delivery changes.

  • POs, deliveries, invoicing handled automatically
  • Every team sees the same source of truth
  • Exceptions surface with priority, automatically sorted
2/day

Exceptions remaining for human review

Where the experience comes from ·
Major Korean enterprise automationManufacturer RPackaging maker JTravel operator WEnterprise voucher processing
PROVEN RESULTS

Field-tested back-office automation experience

30+

Automation deployments

10,000h

Repetitive work saved per year

270%

Revenue uplift case after automation

Enterprise + partners

Automation results proven in the field

The real problem

People are still assembling data by hand.

The bottleneck is not workload. It is the same data being re-entered across customer formats, spreadsheets, ERP, and department reports.

APROBLEM 01

Customer formats are all different

Every customer sends POs, invoices, and delivery requests in their own template, so staff reformat each one manually.

12 templates rewritten weekly
BPROBLEM 02

Humans gate the ERP

Information from emails, spreadsheets, and PDFs gets re-typed into the internal standard before it reaches ERP.

3 staff · 2 hours/day each
CPROBLEM 03

Departments work from different sheets

Purchasing, production planning, and shipping each look at the same order through different baselines.

Half of weekly meetings = reconciliation
DPROBLEM 04

Delivery changes tracked manually

When supplier replies, material arrivals, production schedules, or shipping windows shift, someone re-verifies it.

Delays surface only after the fact
EPROBLEM 05

Invoice and statement reconciliation

Quantity, unit price, item name, ship date. Staff compare each line by hand.

4 month-end days lost to checks
FPROBLEM 06

Reports rebuilt every time

Even with ERP exports, monthly reports, customer summaries, and delivery lists get rebuilt in Excel.

Month-end overtime = report assembly
!
If 4 of the 6 above apply to you, automation moves quickly.We reply within 7 business days of your request
Automation philosophy

Re-divide the work between people and machines.

Copying, re-typing, reconciling, and sending should move to machines. People should handle exceptions, suppliers, priorities, and problems.

What machines do better

  • Copying the same data
  • Re-typing into spreadsheets
  • Customer format conversion
  • Quantity and price reconciliation
  • Highlighting delivery changes

What people should do

  • Judging exceptions
  • Negotiating with partners
  • Assessing supply risk
  • Setting production priorities
  • Managing customer relationships

Automation is not about cutting headcount. It is about taking the machine's work off the people.

How we work

We do not start by building software.

We trace where order data gets re-entered or diverges. Then we automate the loop and leave only the exceptions.

  1. 01

    Map the inbound data

    Customer POs, email, PDFs, spreadsheets, ERP exports.

  2. 02

    Define the internal baseline

    Item code, specification, quantity, price, delivery date, partner, ship date. What the operations team actually needs.

  3. 03

    Separate the repeats

    Identify everything copy, re-type, reconcile, send, and rebuild.

  4. 04

    Set the exception rules

    Quantity mismatch, price gap, delivery change, item-name discrepancy. What should reach a human.

  5. 05

    Build the automation

    Document generation, email, dashboards, reports, ERP entry assistance.

People stop checking everything. Only the items with a problem reach a human.

Automation areas

Where automation pays off first.

POs, deliveries, production plans, shipping, invoicing. Start where the work repeats often and people re-check it every time.

Purchasing automation
Purchasing

Purchasing automation

Reduce the recurring PO, delivery, and unit-price work.

  • Auto-generated POs
  • Supplier email auto-send
  • Delivery confirmation rollup
See purchasing automation
Production planning automation
Production planning

Production planning automation

Bring orders, materials, plans, and delivery status onto one baseline.

  • Production-plan Excel cleanup
  • Per-order feasibility check
  • Material requirement rollup
See production-planning automation
Shipping & logistics automation
Shipping & logistics

Shipping & logistics automation

Cut shipping requests, packing lists, and delivery scheduling work.

  • Shipping request generation
  • PL / Packing-list cleanup
  • Per-customer shipping status
See shipping automation
Accounting & admin automation
Accounting & admin

Accounting & admin automation

Organize invoices, statements, and billing automatically.

  • Invoice data extraction
  • Statement cleanup
  • Quantity / price mismatch flagging
See accounting automation
Example video

See how production-planning report automation works.

A practical walkthrough of legacy ERP-style production planning, BOM, supply-plan exports, Excel reporting, and automated email delivery.

45-second example · legacy ERP-style · Excel report · automated email delivery

Before / After

Automation does not just speed work up. It erases work.

Good automation does not just make work faster. It removes the re-typing and reconciliation steps.

BeforeAfter
Staff review every customer PORequired fields extracted automatically
Re-typed into internal ExcelAuto-converted into internal baseline
Purchasing and production sheets differSingle source of truth shared across teams
Delivery changes tracked manuallyChanges and delays surfaced automatically
Invoices reconciled one by oneQuantity/price mismatches flagged automatically
Reports rebuilt each monthGenerated automatically in a fixed format
Staff check every recordOnly exceptions reach a human

Machines handle the repetition. People focus on review and judgment.

Service packages

Start small. Go deeper as the gains land.

We do not change everything at once. We start with high-frequency work where gains land quickly.

PACKAGE 01Recommended

Back-office diagnosis

Find the machine work people are still doing.

Best for

  • Teams that know they need automation but not where to start
  • Companies running ERP plus a lot of Excel

What's included

  • Interviews with operators
  • Review of Excel, documents, ERP exports
  • List of repetitive tasks
  • Mapping where data gets re-entered
PACKAGE 02

Single-workflow automation

Start with the single most repetitive task.

Best for

  • Companies generating POs over and over
  • Heavy invoice reconciliation

What's included

  • Workflow mapping
  • Automation scenario design
  • Build of the automation or workflow
  • Testing
PACKAGE 03

Department-wide automation

Bundle a single department's repetitive work.

Best for

  • Departments using Excel + email + ERP together
  • Operators with different process styles

What's included

  • Workflow analysis
  • Data baseline design
  • Repetitive-work automation
  • Exception rule design
PACKAGE 04

Full back-office buildout

From order to production, shipping, and billing.

Best for

  • Manufacturers running on Excel without ERP
  • Companies with ERP but the real work in email + Excel

What's included

  • End-to-end flow mapping
  • Standard data fields
  • Per-department dashboards or reports
  • Auto-document generation

Pricing is scoped after the diagnosis. We recommend starting with a back-office diagnosis.

How we run the project

See the floor first. Build what people will actually use.

We design around the spreadsheets, email, documents, and ERP exports operators actually use.

Step 01

Map the current flow

Where information enters, who handles it, and how it is processed today.

Step 02

Separate repeats from exceptions

What automation should handle vs. what humans must judge.

Step 03

Prioritize

Start with high-impact, high-feasibility work.

Step 04

Build

Implement with whatever fits: Excel automation, scripts, RPA, APIs, AI.

Step 05

Test and refine

Validate with real operational data and smooth out the operator UX.

Step 06

Hand off to operations

Document usage, exception rules, and ongoing management so the team can run it daily.

Automation is not finished when it ships. It is finished when the operator uses it every day.

Field cases

Where back-office automation is already running.

We do not disclose customer internals. Cases are presented by industry and problem type only.

Manufacturing

Manufacturer back-office automation

Situation

Each customer used a different document format, so PO, delivery, and document cleanup kept repeating.

Result

Reduced recurring cleanup and left operators with the checks that matter.

Travel operator

Travel operations automation

Situation

Inquiries, bookings, and product information were spread across channels, creating an operating bottleneck.

Result

Reduced repetitive support work so operators could focus on product and customer management.

Enterprise procurement experience

Enterprise and partner-company automation experience

Situation

ERP, POs, invoices, and production-plan data were re-checked across departments and systems.

Result

We understand and reduce the PO, delivery, production-plan, and invoice work that creates the real bottleneck.

Why iGEM

Automation built by people who know the manufacturing floor.

Automation is not just tooling. To reduce the work, you have to know why PO, delivery, and production-plan data keep repeating.

01

We know manufacturing operations

Through procurement and operations automation projects with major Korean enterprises and partner companies, we understand the actual manufacturing workflow.

02

We optimize for daily use, not demos

If operators cannot use it daily, it is not good automation. We build for real data and real exceptions.

03

We design for expansion

We start small, but we design so the work can scale into department-level and company-wide back-office automation.

Team

Strategy, operations, finance, and communication on one team

Built on team judgment, not one founder's taste.

Theo

Theo

CEO

iGEM STUDIO Founder / RPA Lead at Hyundai Mobis Procurement

  • Leads business structure, automation strategy, and web/system execution
  • Built 30+ workflow pipelines with roughly 10,000 hours saved annually
Helen

Helen

COO

Head of Operations / Mental Performance Lead

  • Designs internal execution and operating structure
  • Keeps projects grounded in real ongoing operations
Yujeong Kang

Yujeong Kang

CMO

Yonsei University / Hankuk University of Foreign Studies / former Bain & Company interpretation team lead

  • Shapes global business communication strategy
  • Clarifies brand narrative and messaging structure
Lucas

Lucas

CFO

Seoul National University / Tax Partner at Samil PwC

  • Reviews structure from finance and tax perspectives
  • Advises on stable monetization and incorporation logic
MIN KWON

MIN KWON

Researcher

Cornell University / Cognitive architecture & decision science researcher

  • Researches cognitive architecture and decision-making systems
  • Frames complex workflows around how people judge and decide
FAQ

Common questions

Do we need to replace our ERP?+
No. You can start without changing the ERP. We work on top of the spreadsheets, email, documents, and ERP exports you already use, focusing on the repetitive work.
What if we have no ERP?+
Still works, often faster in fact. Companies running on Excel often see automation gains the quickest. We start by mapping the spreadsheets and the flow, then automate where it pays off first.
Where should we start?+
High-frequency work where people keep copying, re-typing, or re-checking. Typical wins: PO generation, delivery confirmation, invoice reconciliation, ERP report cleanup, production-plan spreadsheet maintenance.
Customer formats are all different. Can this still work?+
Yes. We just need to map the formats and the exception cases first. Rather than perfectly automating every edge case up front, we lock in the recurring baseline and let humans review only the problem cases.
Can our team operate it after handoff?+
Yes. We design for it. If the operator cannot run it, it is not good automation. We document usage and exception rules with the build.
Do you require AI?+
Only when needed. Plenty of repetitive work is solved with Excel automation, scripts, RPA, and APIs. We add AI for document parsing, classification, summarization, or exception-judgment assistance.
Can you handle sensitive data?+
We define data scope and access rights before the project starts. When required, we run diagnosis and builds with sample data, de-identified data, or restricted access.

Could your back-office be automated?

If spreadsheet, email, ERP, and document work has gotten complex, start with a diagnosis. We will lay out what to reduce first.

See cases

A sample spreadsheet, document template, or ERP export speeds the diagnosis. You can redact anything sensitive before sharing.

iGEM STUDIO | Manufacturing Back-Office Automation Studio